Bitumen Sprayer Operator

Overview

Precise and competent operation of the bitumen sprayer is essential to successful sealing operations. Sprayer performance is improved if operators have detailed knowledge of the principles of the chipsealing process and the appropriate skills to accurately use the equipment.  Output quality is enhanced by bitumen product knowledge, adherence to safe handling procedures and careful record keeping.

Back to top

Length

1 day course.

Back to top

Facilitator

Barry Gundersen

Back to top

Cost

$420.00 per person + GST
Or
$640.00 per person + GST to attend two consecutive days
(ie: Bitumen Tanker and Plant Operator followed by the Bitumen Sprayer Operator course)                                      

(Minimum numbers apply before a course is confirmed)

Back to top

Topics include

  • Bitumen products for chipsealing
  • Chipseal types and basic design principles
  • Storage, blending and transportation
  • Sampling and documentation 
  • Sprayer types, pumps and operating systems
  • Troubleshooting
  • Spray charts
  • Correct spraybar set-up
  • Hand-spraying
  • Sprayer maintenance
  • Operational Safety
  • RNZ E/2 industry certification of sprayers
  • Field measurement and control
  • Calculation of hot spray rates for cutbacks and emulsions
  • Spraying Hot PMB's
  • Bitumen sprayer record keeping
Back to top

On completion of this course participants will

  • Understand the nature of bitumen products and handling procedures
  • Understand sprayer machinery
  • Understand ancillary plant functions, capacities and capabilities
  • Identify plant safety and on-road responsibilities when spraying bitumen
  • Understand the correct operation of bitumen sprayer plant
  • Calculate hot spray rate from design residual application rate
  • Calculate required binder quantity
  • Complete field measurements
  • Maintain accurate documentation
Back to top

National Qualification information

This course will address theoretical and knowledge requirements related to the below unit standards. It will not cover assessment and practical requirements unless specifically stated under course costs.

  • 20451  Operate bitumen gangbar sprayer transfer, heating, and blending equipment
  • 20452  Spray bitumen for chipseal surfacing using a gangbar sprayer
  • 20461  Demonstrate knowledge of bitumen gangbar sprayers and operations
  • 1496  (expiring) Demonstrate knowledge of bitumen materials, their modification and handling on chipsealing works
  • 1497  (expiring) Operate sprayer plant and equipment used to apply bitumen on road surfaces
  • 1498  (expiring) Spray bitumen on road surfaces
Back to top

Who should attend

Persons with limited knowledge of sprayer operation. Also experienced operators who wish to update their skills and/or qualifications, will find this course appropriate.

Back to top

Presenter information

Barry Gundersen has over 38 years engineering and management experience in the road surfacing industry on both sides of the Tasman. He was National Technical Manager for Bitumix (NZ) for 15 years before setting up his own consultancy in 1995, specialising in road surfacings. Barry has been a visiting lecturer at Auckland University for 12 years and also runs training courses for the Australian Asphalt Pavement Association

Back to top

Pre-requisite for attendance

Participants must have completed the Bitumen Safety course prior to attending this course.

Participants must have completed the Bitumen Tanker and Plant Operator course prior to attending this course.

Back to top

Online Registration

You can register for this course right now. Select which regional area and date you require. Then click on "Register Now" to go through to the registration form.

Register now!

Back to top
Contact us about this course Register online